The CBD extraction process plays a crucial role in industrial-scale hemp processing. This project introduces a supercritical CO2 extraction system with a daily processing capacity of 5 tons of cannabis biomass, covering the complete workflow from raw material pretreatment to final packaging of CBD oil and CBD isolate.
I. Project Overview
The system integrates:
- Raw material pretreatment
- Supercritical CO2 extraction
- Winterization & dewaxing
- Decarboxylation
- Solvent recovery
- Molecular distillation
- Crystallization & milling
- Final packaging
This ensures a continuous, fully automated CBD production line, designed for efficiency, product purity, and compliance with GMP standards.
For large-scale CBD production, choosing reliable equipment is critical. Our full-process system, designed for 5 tons/day capacity, integrates supercritical CO₂ extraction, winterization, distillation, crystallization, and final packaging. To explore more details about industrial-scale setups, you can check our industrial CO₂ extraction system, which offers tailored solutions for different production needs.
II. Process Flow
1. Raw Material Pretreatment
- Drying and milling hemp biomass to 30–40 mesh.
- Moisture adjusted to 8–10% for optimal extraction efficiency.
2. Supercritical CO2 Extraction
- Operates at 35–40 MPa, 25–70°C.
- Fully automatic 700 L × 3 vessels with PLC touchscreen control.
- High-purity CBD crude oil obtained without solvent residues.
3. Winterization & Dewaxing
- Ethanol mixing at -40°C.
- Removal of waxes and lipophilic impurities.
4. Decarboxylation
- Converts CBDA/THCA into active CBD/THC.
- Precise temperature control protects cannabinoids.
5. Ethanol Recovery
- Rotary/falling film evaporators.
- Recovery rate ≥95%, ensuring sustainable operation.
6. Molecular Distillation
- Fractional separation of cannabinoids.
- Produces high-purity CBD distillate.
7. Crystallization & Milling
- Produces CBD isolate crystals (block → powder).
- Final purity up to 99%.
8. Packaging
• Aluminum foil bags or nitrogen-sealed packaging.
• Vertical packaging machine for automatic bag forming, filling, and sealing.
III. Main Equipment Highlights
- Extraction vessels (700 L × 3): Pressure up to 40 MPa, automated data logging.
- Winterization system: Mixing tanks, cold storage (-40°C), filtration unit.
- Distillation system: 3-stage molecular distillation for high-purity CBD oil.
- Crystallization & milling: Produces pharmaceutical-grade CBD isolate.
- Packaging line: Vertical automatic packaging machine, high-speed operation.
IV. Installation & Requirements
- Minimum plant height: ≥9 meters (pit excavation optional).
- Delivery time: 150–180 days.
- On-site installation, operator training, and lifetime technical support provided.
V. Commercial Terms
- Payment: 45% advance, 55% before shipment.
- Warranty: 12 months full system, 24 months spare parts.
- Support: Remote and on-site technical guidance.
Trusted by Global Clients
Our CO2 extraction systems have been sold to over 30 countries, including the USA, Germany, Thailand, and Australia. From start-up brands to well-known herbal extract manufacturers, our customers trust us for:
- Reliable equipment performance
- Excellent technical support
- One-stop turnkey solutions
- Remote installation guidance and training
Supercritical CO2 Extraction Market Report
Contact Us
Looking for the right supercritical CO2 extraction equipment for your business? Contact us today for custom quotes, technical consultation, and a free extraction process evaluation.
Email: [email protected]
WhatsApp/Phone: +86-134-8515-5519
FAQ
Q1: Why use supercritical CO2 for CBD extraction?
A1: It provides solvent-free, high-purity CBD oil with precise temperature and pressure control, suitable for premium-grade products.
Q2: How much hemp can this system process daily?
A2: Up to 5 tons of cannabis biomass per day.
Q3: What purity can CBD isolate reach?
A3: With crystallization and milling, purity levels reach 99%+ CBD.
Q4: Can the system recover solvents?
A4: Yes, ethanol recovery efficiency is ≥95%, reducing costs and improving sustainability.
Q5: What are the installation requirements?
A5: Minimum plant height of 9 meters, with optional pit excavation for split installation.